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Te Whare Nui o Tuteata, Scion Innovation Hub

Client

New Zealand Forest Research Institute Ltd (trading as Scion)

Architect

RTA Studio and Irving Smith Architects

Location

Te Papa Tipu Innovation Park, Rotorua, New Zealand

Head contractor

Watts & Hughes

Structural engineer

Dunning Thornton

Building methodology

XLAM CLT


Working alongside Scion and project partners, XLAM assisted in the construction of Te Whare Nui o Tuteata, a commercial building designed specifically to showcase timber technology and sustainability in construction.

About the project

Te Whare Nui o Tuteata, otherwise known as the Scion Innovation Hub, is a three-storey 2,000m2 engineered timber building that acts as a demonstration project for timber technology and sustainability in construction.

Outcome

As the largest and most experienced mass timber provider in Australasia, XLAM were engaged to supply and install the project’s cross laminated timber (CLT), providing both technical and commercial input throughout the project. The distinct triangle entrance of Te Whare Nui o Tuteata features XLAM CLT with intersecting glulam (GLT) triangular frames that create a triple-peak portal. XLAM CLT was also used for the mid floors and landings, as well as the lift core, and some of the meeting room walls. XLAM CLT AirStairs are a key feature of the building.

At the end of construction, an assessment was conducted to calculate the entire environmental impact of the building. It was found that the volume of timber used throughout the project cancelled out the amount of CO2 emissions produced during the build. This means that Te Whare Nui o Tuteata is one of few commercial buildings in the world to achieve net-zero embodied carbon emissions.

We wanted to provide the opportunity for the wider community to experience the future that a forest-based circular bioeconomy can deliver and provide the public with examples of the research Scion is doing to support a low-carbon and renewable future for Aotearoa.”

Julian Elder, Scion CEO

Design and structure

Te Whare Nui o Tuteata showcases timber technology in construction by utilising different engineered timber products to form the building’s floors, stairs, lift shaft, partitions and primary structural bracing. The approach of displaying mass timber in many forms was part of the architectural concept, with the building’s hallmark timber diagrid used to form the structural bracing, believed to be a world first of its size.

The 8-metre-tall timber diagrid frames and entry canopies use GLT and laminated veneer lumber (LVL). The diagrid comprises of 88 diamond and triangleshaped frames that use innovative dovetail node joints to slot and glue together in a celebration of engineered timber craft. The connections between the diagrid sections consist of flexible U-shaped steel plates (UFP plates) that act as energy-dissipation devices between the timber. The connections also include a component designed to deform during severe earthquakes in order to protect the building.

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280m3

XLAM CLT

201 tonnes

CO2 sequestered

=101 cars

taken off the road for a year

Outcome

Through combined efforts, Scion, XLAM and project partners, were able to create space that truly showcases what is possible from timber through innovation.

PEFC

Certified timber

50 mins

for Australian plantations to regrow the timber used in construction

1,000+ projects completed across sectors including

aged care.

commercial.

residential.

industrial.

education.

T3 Collingwood

Client

Hines

Architect

JCB (Jackson Clement Burrows)

Location

Collingwood, VIC, Australia

Awards

6 star Green Star Rating
5 star NABERS Rating

Builder / Construction:

ICON

Structural engineer

AECOM

Building methodology

Hybrid: CLT, Concrete, Steel

All photos

ICON


XLAM manufactured and supplied the CLT for Melbourne’s largest mass timber office building, the 15-storey T3 Collingwood Office Tower designed and built with a specific focus on sustainability and the use of CLT driven by the developer Hines.

About the project

XLAM is proud to have been chosen as the CLT provider for T3 Collingwood, Hines sustainable development in Collingwood, adjacent to the Melbourne CBD.

Global Investment Manager Hines commissioned the T3 Collingwood project, a 15-level hybrid timber and concrete office building, as a development focussed on sustainability with the intention to appeal to “young dynamic tenants” in the technology, marketing, professional services, design, and medical sectors.

This vision was developed and delivered by an experienced project team including; Architect: JCB, Structural Engineer: AECOM, Project Manager: Duo Projects, and Builder: ICON.

Utilising 2,360m3 of XLAM CLT, T3 Collingwood showcases sustainable construction and was designed and built to meet the expectations of both tenants and the community for whom sustainable construction is a key decision driver. The marketing for T3 Collingwood calls out the benefits of “mass timber construction” which “naturally stores carbon and is ethically sourced from local renewable forests.”

The use of XLAM CLT translated to 1,690 tonnes of carbon that has been sequestered from the atmosphere. The saving is equal to having 850 fewer cars on the road for a year. XLAM CLT uses renewable plantation timber, which means the timber used in the CLT was regrown in just 7 hours.

Outcome

XLAM has once again delivered to exceed the expectations of all the project stakeholders. XLAM CLT has contributed to increasing construction efficiency, contributing to improved site safety, and creating “greener” buildings.

The T3 Collingwood development meets the vision of Hines and the expectations of tenants and the community, showcasing sustainable construction, and utilising XLAM CLT.

From planning to completion, the stakeholders and partners in the project commented on many occasions that they had complete confidence in the competency of XLAM to deliver as promised.”

Rob duToit, Head of Business Development, Aust & NZ, XLAM

Design and structure

Designed by Jackson Clement Burrows and built by ICON, the T3 Collingwood office tower delivers 18,200m2 of net lettable area over 15 storeys with floor plates ranging from 900 to 1,500 square metres.

The building utilises a hybrid structure combining steel and concrete with XLAM CLT to maximise the benefits from each material. A 2-level, concrete basement was poured, levels ground to 6 were then built using steel and poured concrete. Mass-timber-construction and XLAM CLT was used for floors 6 to 14 and then the roof was poured in concrete.

JCB highlights that Wellington St aims to achieve best-practice sustainable design, encompassing mass timber construction, building performance, occupancy comfort and the urban environment. Timber, including 2360m3 of XLAM CLT, has been used in the structure of the building and the interior fit-out. Inside, visible wood reflects the timber structure of the building, to provide the benefits of a biophilic environment including stress reduction and productivity increases associated with the use of natural materials.

Maria Hindy from ICON has confirmed that utilising XLAM CLT delivered several important benefits that ensured safe, efficient, and sustainable construction.

Sustainability

XLAM CLT uses sustainably grown renewable plantation pine. Chain of Custody is PEFC certified, meaning that XLAM products have been sourced from sustainable, Responsible Wood (PEFC) certified resources.

The use of XLAM CLT meant that in total, the project used 2,360m3 of renewable plantation pine, which translated to 1,690 tonnes less carbon being used throughout construction than if it were built with conventional building materials.

That saving is equivalent to having 850 fewer cars on the road for a year. And by using renewable plantation timber, the timber used in the XLAM CLT was regrown in just 7 hours.

In addition to the direct sustainability, the prefabrication of mass timber, such as XLAM CLT, has additional proven environmental benefits in; reducing site waste, improving the thermal performance and efficiency of the building, fire performance, and community and lived environment benefits.

The ongoing benefits of improved thermal efficiency are also significant. The density of mass timber assists buildings in ongoing environmental performance through excellent thermal insulation, reducing the need for additional insulation and improving energy efficiency throughout the life of the structure saving money and protecting the environment.

Faster construction with less processes performed on site reduces environmental impact of construction on the surrounding environment and community. It reduces common construction environmental problems; noise pollution, dust pollution, site run-off and site waste. In the case of T3 Collingwood, the inner-city location made these benefits even more important for managing the build while maintaining a small footprint on site.

2,360m3

XLAM CLT

1,690 tonnes

CO2 sequestered

=850 cars

taken off the road for a year

XLAM CLT makes an important contribution to improving environmental performance in the construction industry by helping to create “greener” buildings.”

Rob duToit, Head of Business Development, Aust & NZ, XLAM

Efficiency

ICON highlighted that the time saving in the programme during the CLT phase of construction, levels 6 to 14, is the result of several factors;

    1. XLAM CLT Comes at Strength: Compared to concrete (which must cure). This means that XLAM CLT enables faster construction, faster access to floors below the live deck, and can be made watertight more quickly, ultimately leading to faster handover and improved project ROI for builders and developers.
    2. XLAM CLT is Lightweight: The superior strength to weight ratio of XLAM CLT means that it is a lighter material than the alternatives. This results in both direct material and cost savings in other structural elements of the building, such as foundations, which need to support less weight thanks to the use of XLAM CLT.
    3. Faster Construction Access: Using XLAM CLT in mass-timber construction is more efficient because it allows access to the floor directly below the live deck. This compares favourably to concrete and steel, which requires approx. 4-floor gap between the live deck and the access decks. This means that with Mass Timber Construction (MTC), using XLAM CLT, ICON were able to progress the phases of construction more quickly.
    4. Faster Water-Tight Buildings: The ability to work on the deck directly under the live deck means that the curtainwall can be installed without delay as construction progresses and the building can be made water-tight faster.
    5. Faster Fit-Out: Access to watertight floors directly below the live deck means a faster fit-out, as services can be installed and other trades can move into these floors without delay, enabling faster finishing and handover.
    6. XLAM Accuracy & Logistics: The DfMA nature of mass timber makes accuracy and logistics critical. This was amplified by the tight site access and limited space available on site for rectification works. XLAM lived up to it’s reputation for superior logistics delivering 495 panels with a 99% accuracy rate, an effective approach to stacking and ordering panels, and 95% of deliveries arriving on-time.
    7. Faster Handover & Improved ROI for Builders: For builders and construction companies, faster handover means satisfied clients and tenants as well increased profitability. Improved profitability for the builder comes from faster project turnover, so construction crews and management resources can be employed on the next project. This means more construction output from the same number of resources.
    8. Improved ROI for Developers: Developers benefit from faster construction through reduced timelines equalling reduced funding and capital costs and faster occupancy. This means that a mass-timber building is cheaper to build and returns an income more quickly.
    9. Effective Partnership: ICON and XLAM worked closely together and invested in the planning stage, drawing on the mass-timber construction experience of XLAM, ICON’s past timber projects and AECOM to ensure that the construction programme extracted the maximum benefits from the use of XLAM CLT.

495

CLT panels

PEFC

Certified timber

7 hours

for Australian plantations to regrow the timber used in construction

1,000+ projects completed across sectors including

aged care.

commercial.

residential.

industrial.

education.

Adelaide Oval Hotel

Client

Adelaide Oval Stadium Management Authority

Architect

COX Architecture

Location

North Adelaide, SA, Australia

Head contractor

Built Environs

Structural engineer

XLAM

Building methodology

Hybrid: CLT, Steel, Concrete
XLAM CLT


Built onto the stadium’s façade, the Oval Hotel was constructed using XLAM prefabricated Cross Laminated Timber (CLT) in conjunction with traditional material and went ahead without disruption to any sporting or public events. The accelerated construction capabilities of XLAM CLT allowed project stakeholders to navigate the challenging circumstances of Covid-19 restrictions to meet the hard project deadline.

About the project

The Adelaide Oval Hotel is an iconic project for South Australia and is a prime example of a project designed, engineered, and constructed utilising the design for manufacturing and assembly (DfMA) process.

With a beautiful timber and glass façade, stunning features and a spectacular view of St Peter’s Cathedral, Adelaide Parklands and city skyline, this hotel has become a must-see when visiting Adelaide.

Built on two elevated pods which follow the curve of the stadium stands, the boutique 4.5-star Adelaide Oval Hotel is Australia’s first ever integrated stadium hotel. The hotel’s two wings branch out from a central reception pod above the East Gate and spans over 20,000m2, consists of 138 rooms over 5-stories.

Working within a fully functioning environment and ensuring minimal construction impact on gameday patrons remained pivotal to the project. The stadium’s existing access, including the plaza and atrium entry, also were not affected throughout the development, nor was the seating bowl.

XLAM CLT was paramount to meeting the project’s objectives of a fast construction phase that had minimal impact to the stadium’s events. Due to the high level of prefabrication and simplicity of handling XLAM CLT panels in construction, XLAM were able to provide a solution through enabling a rapid erection time that reduced the overall construction program.

Outcome

After a massive 12-months for XLAM and the project stakeholders involved, the Oval Hotel was completed on time and is now one of Adelaide’s most iconic buildings.

    • Environmentally conscious construction using XLAM CLT and GLT. Reduction in carbon emissions, sustainable timber stores CO2, creating a lower carbon footprint than concrete and steel
    • Timber is beautiful, warm and inviting, creating a healthy environment that improves physical and emotional wellbeing of occupants
    • Due to cross lamination, XLAM CLT and GLT structural elements are strong and safe while also being lighter.
    • Off-site manufacturing and DfMA of XLAM CLT and GLT increased construction speed and ensured on time delivery

Structural system

Despite its size, several covid-19 lockdowns and the Adelaide Oval remaining operational and open to the public throughout construction, the Oval Hotel had a strict 12-month deadline which presented challenges to XLAM, and the project stakeholders involved.

To overcome time constraints, a DfMA process was implemented to increase efficiency, while minimising the construction schedule and costs. XLAM were engaged to provide construction sequencing, shop drawings, as well as manufacturing the XLAM CLT panels.

While the on-site initial construction activity was constrained by the AFL season, XLAM were able to immediately commence prefabrication to ensure the project remained to schedule. The XLAM CLT panels were prefabricated with CNC machines to guarantee all components could be assembled with a high degree of accuracy once on-site.

To verify the XLAM CLT panels for the walls and floors were placed correctly reference marks were set to guide the panel placement and installation process. Once in place the XLAM CLT panels were installed similar to concrete precast panels.

The hotel structure leveraged the existing foundations of precast concrete columns, which support a raised steel transfer. The pre-existing stadium structure also allowed for the lateral stability to install 5-stories of XLAM CLT walls and floors, in turn creating a complex yet efficient form of construction.

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1,288m3

XLAM CLT

925 tonnes

CO2 sequestered

=464 cars

taken off the road for a year

PEFC

Certified timber

4 hours

To regrow renewable timber

1,000+ projects completed across sectors including

aged care.

commercial.

residential.

industrial.

education.

Plant and Food Research: Seafood Research Centre

Client

Port Nelson Limited

Architect

Jerram Tocker Barron Architects

Location

Maitai Wharf, Nelson, New Zealand

Awards

2018 Timber Design Award
NZ Wood Resene Timber Award

Head contractor

Scott Construction

Structural engineer

Sylvester Clark

Building methodology

Mass Timber: CLT & GLT
XLAM CLT


Faced with poor ground conditions and harsh weather, XLAM provided a lightweight, yet robust, prefabricated CLT solution for the purpose-built research centre on the Maitai Wharf in Nelson.

About the project

This award-winning commercial building showcases innovation, earning the NZ Wood Resene Timber Award for Excellence in Engineered Wood Products, and the 2018 Timber Design Award in Engineered Wood Products.

The building is a purpose-built Seafood Research Centre for Plant and Food Research, consolidating the seafood research team onto a single site. This building is the second stage and anchor tenant building for the new Seafood Research Precinct developed by Port Nelson Limited.

Designed by architects, Jerram Tocker Barron, the centre accommodates 50 sciencestaff in a purpose-designed modern working environment, comprised of an open plan office, collaborative spaces, focus room pods, meeting rooms, AV rooms, seminar room, cafeteria, and a feature entry foyer. Specialist science areas provided include; chemistry labs, PC2 Molecular labs, wet labs, a flow tank, and workshop spaces.

XLAM supported key project outcomes including; sustainability, lightweight contruction, efficient construction, and site safety. XLAM supplied XLAM CLT and XLAM AirStairs as well as technical advice and expertise.

Outcome

This award-winning project demonstrates the structural performance of MTC, including XLAM CLT, in the face of adverse conditions. It is testament to the strength and versatility of mass timber.

Supplying XLAM CLT and drawing on our expertise in MTC, XLAM supported project outcomes including;

    • Environmentally conscious construction using MTC and XLAM CLT
    • Reduction in carbon emissions, sustainable timber stores CO2, creating a lower carbon footprint than concrete and steel
    • Biophillic, timber is beautiful, warm and inviting, creating a healthy workplace that improves physical and emotional wellbeing of occupants
    • Due to cross lamination, XLAM CLT and other MTC structural elements are strong and safe while also being lighter – perfect for soft ground and for reducing the weight (and cost) of foundations
    • Off-site manufacturing increased construction speed
    • XLAM AirStairs (prefabricated from XLAM CLT) are time efficient and easy to install supporting rapid construction
    • Pre-frabricated MTC is safer – with less processes being performed on site and a lower headcount, MTC using XLAM CLT and XLAM AirStairs reduces the risk and instances of injury

68m3

XLAM CLT

45 tonnes

C02 sequestered (from the atmosphere)

=23 cars

taken off the road for a year

Design and structure

The building incorporates many innovative elements typical of a mass timber structure. The reclaimed land required a lightweight construction solution, engineered timber being an obvious choice. The building is supported by 15m long piles penetrating the old seabed to support a concrete ground floor, all main components are wood including 68m3 of XLAM CLT and XLAM AirStairs.

The structural design hinges on the use of lightweight prefabricated engineered timber components. The two storey offices and administration building incorporate a blend of products from XLAM, Nelson Pine Industries and Potius Building Systems.

The main structural support and shear walls comprise XLAM 5-layer 130mm thick CLT panels rising full height of the building. The XLAM CLT panels are connected to the floor slab by cast-in projecting steel dowels over which the factory-drilled panels were lowered, with epoxy adhesive inserted once the panels were positioned. The walls were rapidly installed and wrapped against weather until the building was enclosed. The XLAM CLT walls support a Potius floor fabricated from LVL, while bracing to the open south wall is provided by LVL cross columns.

Floor levels are linked by XLAM AirStairs which provide a strong design feature to the double height entry. Much of the mass timber was sanded and clear finished post installation and left exposed to deliver warmth and ambience to the interior and for biophillic benefits.

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1,000+ projects completed across sectors including

aged care.

commercial.

residential.

industrial.

education.